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Beyond the Rulebook
What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
Looking Forward to APEX EXPO 2026
I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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Estimated reading time: 1 minute
Beyond Design: Stackup Planning, Part 4
In the final part of the Stackup Planning series, I will look at 10-plus layer counts. The methodology I have set out in previous columns can be used to construct higher layercount boards. In general, these boards contain more planes and therefore the issues associated with split power planes can usually be avoided. Also, 10-plus layers require very thin dielectrics, in order to reduce the total board thickness. This naturally provides tight coupling between adjacent signal and plane layers reducing crosstalk and electromagnetic emissions.
In high-speed digital designs, transient ground currents are the primary source of both unwanted noise voltages and radiated emissions. In order to minimize these emissions, the impedance of the ground should be minimized by reducing the inductive loop area. Inductance is directly proportional to the length of the conductor, so keep the loop area as short as possible.
To minimize inductance, two conductors (signal traces or ground planes) that carry current in the same direction should be separated. However, two conductors that carry current in the opposite direction (such as signal and ground planes or power and ground planes) should be positioned as closely as possible. Both these cases also help eliminate crosstalk.
Here are some additional rules for highspeed design:
1. Use multiple ground planes, where possible, rather than power planes, in the stackup to isolate signal layers.
2. Place stitching ground vias close to every signal transition (via) to provide a short current return path.
3. Spread numerous ground stitching vias around the board to connect the multiple ground planes through a low impedance path.
4. Don’t use ground pours on signal layers as this reduces the impedance of nearby traces. If you must, in order to balance copper, separate the signal and pour by 20 mils.
To read this entire column, which appeared in the October 2015 issue of Design007 Magazine, click here.
More Columns from Beyond Design
Beyond Design: ReRAM–The Industry's Next Game-ChangerBeyond Design: Demystifying Common‑Mode Radiation
Beyond Design: Managing Linear Workflow Bottlenecks
Beyond Design: Micro-ohm Power Delivery Network for AI-driven GPUs
Beyond Design: The Fundamental Structure of Spectral Integrity
Beyond Design: Slaying Signal Integrity Villains
Beyond Design: Effective Floor Planning Strategies
Beyond Design: Refining Design Constraints