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What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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I-Connect007 Magazine previews APEX EXPO 2026, covering everything from the show floor to the technical conference. For PCB designers, we move past the dreaded auto-router and spotlight AI design tools that actually matter.
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Trouble in Your Tank: Via Hole Filling and Plugging, Part 2
In my previous column, I presented several options with which to accomplish blind and through-hole via filling. In this edition of “Trouble in Your Tank,” I will discuss filling blind vias and through-holes with polymeric pastes.
Via Fill Paste
Often, the phrase “plugging paste” is used to describe the method and material of completely filling blind vias and through-holes. In general, paste filling material selection is at the request of the end user and indicated for a number of reasons. It has been my experience that major OEMs are driving the industry to migrate to the high-Tg/low-CTE plugging paste formulations for high-density applications. In addition, these formulations are of a non-conductive nature that provides a high-quality plugged via that is cost-effective. Limitations abound depending on PCB thickness, via diameter, and paste properties.
To read this entire column, which appeared in the October issue of PCB007 Magazine, click here.
More Columns from Trouble in Your Tank
Trouble in Your Tank: Understanding Interconnect Defects, Part 2Trouble in Your Tank: Understanding Interconnect Defects, Part 1
Trouble in Your Tank: Implementing Direct Metallization in Advanced Substrate Packaging
Trouble in Your Tank: Minimizing Small-via Defects for High-reliability PCBs
Trouble in Your Tank: Metallizing Flexible Circuit Materials—Mitigating Deposit Stress
Trouble in Your Tank: Can You Drill the Perfect Hole?
Trouble in Your Tank: Yield Improvement and Reliability
Trouble in Your Tank: Causes of Plating Voids, Pre-electroless Copper