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Happy’s Essential Skills: Computer-Aided Manufacturing, Part 2 - Automation Examples
The Sunnyvale, California PCB facility was built in 1981 and had even more factory automation than Palo Alto, California facility did. The many systems it had were:- WIP tracking
 - CNC for drilling
 - Low-volume robot lamination
 - Wastewater treatment process control
 - AOI and Electrical Test
 - Production scheduling
 - Computerized plating and chemical control
 - Laboratory automation of chemical analysis
 - Inkjet individual board serialization for traceability
 
Figure 14 shows the overall CIM System Information Flow. This was the first implementation of HP’s automation strategy, “The Manufacturers Productivity Network.”
 
Figure 14: CIM information flow for the Sunnyvale PCB fabrication facility.
Figure 15 shows four of the automated systems controlled by the CIM network: a) Electroless copper and multilayer desmear line; b) Dual copper-nickel-gold/tin plating lines; c) Automatics chemical analysis, control and dosing; d) Robotic material handling in multilayer lamination.
 
Figure 15: CIM information network: a) Electroless copper and multilayer desmear line; b) Dual copper-nickel-gold/tin plating lines; c) Automatic chemical analysis, control and dosing; d) Robotic material handling in multilayer lamination.
References
- Industrie 4.0 Smart Manufacturing for the Future
 - Introduction to Serial Communications, TalTech Instrumental Software Solutions.
 - IEEE Standard Codes
 - IEEE-488
 - Message Automation & Protocol Simulation (MAPS™), GL Communications, Inc.
 - “Semiconductor Productivity at HP,” HP Journal, July 1985.
 - SEMI Standard E30, General Equipment Model.
 - IPC Status of Standardization; IPC Committee Home Pages.
 - Smart IoT Technology for Machine Condition Monitoring, Advantech B&B SMARTWORX
 - Hermann, M., Pentek, T., Design Principles for Industrie 4.0 Scenarios, Working Paper No. 01/2015, technische universitat-Dortmund, 2015.
 - Industry_4.0, Wikipedia.
 - “Computerization comes to Plating,” Metal Finishing Magazine, May, 1978.
 - MPN: Alive in Sunnyvale PCB; CIM brochure.
 
Happy Holden has worked in printed circuit technology since 1970 with Hewlett-Packard, NanYa/Westwood, Merix, Foxconn and Gentex. He is the co-editor, with Clyde Coombs, of the recently published Printed Circuit Handbook, 7th Ed. To contact Holden, click here.
Page 3 of 3More Columns from Happy’s Tech Talk
Happy’s Tech Talk #43: Engineering Statistics Training With Free SoftwareHappy’s Tech Talk #42: Applying Density Equations to UHDI Design
Happy’s Tech Talk #41: Sustainability and Circularity for Electronics Manufacturing
Happy’s Tech Talk #40: Factors in PTH Reliability—Hole Voids
Happy’s Tech Talk #39: PCBs Replace Motor Windings
Happy’s Tech Talk #38: Novel Metallization for UHDI
Happy’s Tech Talk #37: New Ultra HDI Materials
Happy’s Tech Talk #36: The LEGO Principle of Optical Assembly