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What happens when the rule book is no longer useful, or worse, was never written in the first place? In today’s fast-moving electronics landscape, we’re increasingly asked to design and build what has no precedent, no proven path, and no tidy checklist to follow. This is where “Design for Invention” begins.
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From the growing role of AI in design tools to the challenge of managing cumulative tolerances, these articles in this issue examine the technical details, design choices, and manufacturing considerations that determine whether a board works as intended.
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Happy’s Essential Skills: Computer-Aided Manufacturing, Part 2 - Automation Examples
Computers Come to Plating[12]: Computers were first applied to PCB manufacturing at HP’s Palo Alto facility in 1974. Figure 12 shows the computer controlled plating system that included hoist (Figure 13) control, current control and monitoring for the plating tanks, chemical replenishment for the plating cells and multiple process sequence recipes (Cu, Sn/Ni, Sn & Au} that HP used for all its different 23,000 separate products.
Figure 11: Process recipe on PC-10 to be downloaded by SECS II and GEM. (Source: HP Journal, July 1985)
Figure 12: Automation diagram of the plating system used at HP’s Palo Alto, California facility. (Source: Metal Finishing Magazine[12])
Figure 13: One of the robot hoists is controlled by the computer system.
CIM environment for the Sunnyvale PCB factory[13]
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More Columns from Happy’s Tech Talk
Happy’s Tech Talk #47: Automation for Complex Multilayer Fabrication StackupsHappy’s Tech Talk #46: Data Management for AI and Automation
Happy’s Tech Talk #45: Designing the Smart Factory
Happy’s Tech Talk #44: Memories of the ‘Mystery Systems of the East’
Happy’s Tech Talk #43: Engineering Statistics Training With Free Software
Happy’s Tech Talk #42: Applying Density Equations to UHDI Design
Happy’s Tech Talk #41: Sustainability and Circularity for Electronics Manufacturing
Happy’s Tech Talk #40: Factors in PTH Reliability—Hole Voids