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We go back to basics this month with a recount of a little history, and look forward to addressing the many challenges that high density, high frequency, adhesion, SI, and corrosion concerns for harsh environments bring to the fore. We compare and contrast surface finishes by type and application, take a hard look at the many iterations of gold plating, and address palladium as a surface finish.
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Observations on Palladium as a Final Finish
April 4, 2025 | Happy Holden, I-Connect007Estimated reading time: Less than a minute

Not much has been published about palladium as a final finish, but it’s experiencing a renaissance as a liquid metal for metallization of copper in ultra HDI and as a final finish. It was very popular in the 1970s because of its corrosion resistance, as the only other final finishes were tin-lead reflow, Ni/Au, OSP, or immersion tin. Palladium was very popular with the automotive industry then and Photocircuits of Glen Cove, New York, was a major supplier of boards.
Palladium Finish Used in Automotive and Electronics
Early in the 2010s, palladium started to reemerge as a final finish. Its advantages were:
- Eliminates black pad
- A single coating on copper
- Excellent silver replacement
- Short process time of 15 minutes
- Excellent shelf life
- Excellent solderability after multiple reflows
- Can be used to replace carbon switches
- When gold wire bonding is required
- Excellent replacement for harsh environments
- High gold bond shear test results
- Nonmagnetic for RF
- Better wear attributes than gold
To read this entire article, which appeared in the March 2025 issue of PCB007 Magazine, click here.
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PCB007 Magazine: The Essential Guide to Surface Finishes—March 2025
03/17/2025 | I-Connect007 Editorial TeamIn the March 2025 issue of PCB007 Magazine, we go back to basics, recount a little history, and look forward to addressing the many challenges that high density, high frequency, adhesion, SI, and corrosion concerns for harsh environments bring to the fore.