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Current IssueSales: From Pitch to PO
From the first cold call to finally receiving that first purchase order, the July PCB007 Magazine breaks down some critical parts of the sales stack. To up your sales game, read on!
The Hole Truth: Via Integrity in an HDI World
From the drilled hole to registration across multiple sequential lamination cycles, to the quality of your copper plating, via reliability in an HDI world is becoming an ever-greater challenge. This month we look at “The Hole Truth,” from creating the “perfect” via to how you can assure via quality and reliability, the first time, every time.
In Pursuit of Perfection: Defect Reduction
For bare PCB board fabrication, defect reduction is a critical aspect of a company's bottom line profitability. In this issue, we examine how imaging, etching, and plating processes can provide information and insight into reducing defects and increasing yields.
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Learning to Speak ‘Fab’
April 23, 2025 | Ray Fugitt, DownStream TechnologiesEstimated reading time: 1 minute

Over the years, I’ve seen many PCB designers make DFM mistakes. At DownStream, I work with design and fabrication, and sometimes it feels as if the two segments are speaking completely different languages. But once designers learn to speak “fab,” many of these DFM challenges disappear.
I taught a class at PCB East 2024, “The 21 Most Common Design Errors Caught by Fabrication (and How to Prevent Them),” with my co-presenter Mike Tucker of Millennium Circuits. At PCB West 2024, we presented an updated class, “10 (More) Common Errors in PCB Design and How to Catch Them.” Is this an evergreen topic?
Design007 Editor Andy Shaughnessy and columnist Kelly Dack attended our PCB West class, which was packed with designers and design engineers, and many of them had questions. When Andy asked me to contribute an article on the most common miscommunication errors made by PCB designers, I said, “Sign me up.”
You Know the Drill
Let’s start with the drill chart shown in Figure 1. It seems like a normal drill chart at first. But take another look. What is a “finished drill size” anyway? Do they mean hole size? What’s the difference?
To read this entire article, which appeared in the March 2025 issue of Design007 Magazine, click here.
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Target Condition: The 5 Ws of PCB Design Constraints
07/29/2025 | Kelly Dack -- Column: Target ConditionHave you ever sat down to define PCB design constraints and found yourself staring at a settings window with more checkboxes than a tax form? You’re not alone. For many designers—especially those newer to the layout world—the task of setting up design constraints can feel like trying to write a novel in a language you just started learning.
Zuken to Showcase Defence & Security-Focused Electronic Systems Design Solutions at DSEI 2025
07/24/2025 | ZukenZuken, a global leader in electronic and electrical design automation, will showcase its latest innovations for defence and security systems at DSEI 2025, taking place at ExCeL London from 9–12 September 2025.
Creating a Design Constraint Strategy
07/24/2025 | I-Connect007 Editorial TeamMost designers learn how to set their design constraints through trial and error. EDA vendors’ guidelines explain how to use their particular tools’ constraints, and IPC standards offer a roadmap, but PCB designers usually develop their own unique styles for setting constraints. Is there a set of best practices for setting constraints? That’s what I asked Global Electronics Association design instructor Kris Moyer, who covers design constraints in his classes.
Elementary Mr. Watson: Closing the Gap Between Design and Manufacturing
07/23/2025 | John Watson -- Column: Elementary, Mr. WatsonModern PCB designers are not merely engineers or technicians. I believe that PCB design, at its core, is an art form, and modern PCB designers should be considered artists. Beyond the technical calculations and engineering rules lies a creative process that involves vision, balance, and a passion for what we do. Like any artist who works with brush and canvas or chisel and stone, a PCB designer shapes invisible pathways that bring ideas to life. Each trace, layer, and component placement reflects thoughtful decisions that blend form, fit, and function.