Smart Automation

April 22, 2026

Smart Automation: The Journey of a Component Through an SMT Factory

In electronics manufacturing, the SMT line tends to get most of the attention. Placement machines, inspection systems, screen printers, and reflow ovens often take center stage when discussing productivity improvements or new equipment investments. While these systems are obviously critical to the manufacturing process, they only represent a portion of the journey every component takes before becoming part of a finished assembly.

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February 18, 2026

Smart Automation: Preparing for an SMT Line Upgrade—Materials and Setup Verification

When exploring increased throughput of an SMT line, many manufacturers, of course, start with the line itself. This makes sense: Upgrading to a higher speed pick-and-place, adding feeder capacity, and optimizing handling should result in faster throughput. However, the smartest place for most mid-sized manufacturers to start is with materials and setup verification.

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December 10, 2025

Smart Automation: When It’s Time to Replace SMT Equipment

Preventive maintenance is a foundation of a strong electronics manufacturing operation. It keeps production stable, ensures uptime, and protects a manufacturer’s investment. But even with the best maintenance programs, every machine reaches a point where reliability alone isn’t enough. The challenge isn’t whether your line can keep running; it’s knowing when it’s time to modernize.

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September 09, 2025

Smart Automation: Odd-form Assembly—Dedicated Insertion Equipment Matters

Large, irregular, or mechanically unique parts, often referred to as odd-form components, have never truly disappeared from electronics manufacturing. While many in the industry have been pursuing miniaturization, faster placement speeds, and higher-density PCBs, certain market sectors are moving in the opposite direction.

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August 12, 2025

Smart Automation: Pick-and-place Machines—What Matters in 2025

When people talk about placement technology, they often zero in on speed: How fast can a machine place components? What's the quoted components per hour (CPH)? How many nozzles are on the head? While these metrics matter, on most production floors, the fastest machine on paper isn’t always the most productive.

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July 24, 2025

Smart Automation: What Industry 4.0 Means for Mid-sized Electronics Manufacturing

Industry 4.0 has become a go-to phrase in manufacturing circles, though it’s often used as a slogan rather than a clearly defined concept. At electronics manufacturing trade shows or conferences, marketing banners and vendor literature display the term prominently; many technical sessions also focus on it. Industry 4.0 is the push for smart factories, with a focus on autonomous machines, cloud-connected systems, and AI-powered decisions.

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June 24, 2025

Smart Automation: The Power of Data Integration in Electronics Manufacturing

As EMS companies adopt automation, machine data collection and integration are among the biggest challenges. It’s now commonplace for equipment to collect and output vast amounts of data, sometimes more than a manufacturer knows what to do with. While many OEM equipment vendors offer full-line solutions, most EMS companies still take a vendor-agnostic approach, selecting the equipment companies that best serve their needs rather than a single-vendor solution.

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May 27, 2025

Smart Automation: AI—Revolutionizing Inspection in Electronics Manufacturing

Artificial Intelligence (AI) is rapidly becoming a staple in our personal and professional lives. In electronics manufacturing, integrating AI to combat common inefficiencies and to contextualize data will open new doors into how we supplement our traditional processes. In some specific areas of the electronics manufacturing process, integration of AI on the factory floor is already having a tremendous effect. One such area is PCBA inspection, particularly 3D automated optical inspection (AOI) systems.

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April 23, 2025

Smart Automation: The Growing Role of Additive Manufacturing

As additive manufacturing (AM) matures and reaches new business sectors throughout the manufacturing world, electronics manufacturing is beginning to reap the benefits of this ultra-flexible technology. AM (also known as 3D printing) capabilities have now expanded to support a wide range of applications in the electronics industry. The development of materials in additive manufacturing is meeting the demands of high-temperature environments and ESD protection necessary to become a viable solution in electronics manufacturing.

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